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NOx EXHAUST
GAS SCRUBBERS
Scrubbers shall be designed for specified collection
removal efficiency of air contaminants arising from the process
equipment listed herein. Collection efficiencies shall apply to
the unit as a whole, including mist eliminators downstream of the
packing. Overall mass collection efficiency shall be ____% or better
at design gas flow.
Field pilot
system and stack testing services available. These costs are applicable
to purchase of ßeta NOx 2000 system.
NOTE: Consult
factory for field/pilot testing services terms and conditions.
Corrosion
Resistance:
- Scrubbers,
including all internals and appurtenances, shall be completely
resistant to chemical corrosion from the process equipment listed
herein.
- Scrubber
housing shall be constructed of Type II, Grade I, high-impact
polyvinyl chloride (PVC) conforming to ASTM D 1784-69 Cell 1433D.
Outdoor installation shall be white PVC for UV resistance, polypropylene,
or FRP/PVC, fiberglass with PVC liner.
Base:
Each scrubber shall be complete with a corrosion-resistant coated
steel base of sufficient strength to make the unit self supporting
when wet.
Scrubber
Piping:
- Furnish
all scrubber internal piping necessary for recirculation of scrubber
solution such that installer need only make single external piping
connections for scrubbing solution supply and return. Piping shall
be polyvinyl chloride (PVC). Wherever possible, piping shall be
installed at the factory. Interior piping to be removable through
access doors for maintenance.
- Spray nozzles
shall by full cone non-clogging type of sufficient quantity to
insure complete coverage of the packing face. On horizontal scrubbers,
overhead spray headers shall be provided to prevent channeling
of the gas stream.
Pumps: Recirculation
pumps shall be vertical sealless centrifugal chemical duty type,
constructed of materials completely resistant to corrosion from
all contaminants listed herein are standard. Pump motors shall be
single-speed, NEMA Design B, Class-B insulated, 230/460 volts, 3-phase,
60-hertz. All external pump and drive components shall be of corrosion-resistant
construction or otherwise epoxy-coated. Pumps shall be securely
mounted to sump box or remote tank. Pumps shall be sized to handle
a minimum of 40 feet of head on self-contained and 70 feet of head
on remote recirculation systems. Horizontal ANSI B73.1 Type Recirculation
Pumps are optional.
Remote Recirculation
Tanks: If required, each scrubber will be furnished with a remote
recirculation tank to be constructed of PVC, Polypropylene, PVC/FRP
overlay, or FRP. Fittings will be provided on the tank for pump
suction, overflow, and drain. Tanks shall be of sufficient capacity
and structural rigidity for intended service. Tank freeboard above
the overflow connection shall be of sufficient
volume to contain liquid volume suspended in supply and return pipes
and scrubbers. Recirculation pumps shall be mounted on top of tank.
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Fans:
- The fans
shall have been tested and rated according to AMCA Standard 210
and ASHRAE Standard 51. They shall be certified by the Air Movement
and Control Association (AMCA) and shall be licensed to bear the
AMCA seal.
- All fan
parts in contact with the airstream shall be resistant to attack
by contaminants found in the exhaust air.
Scrubber
Packing: The scrubber packing shall be resistant to corrosion
from all contaminants specified. Packing shall be non-clogging,
non-nesting and of such design and bed depth as to achieve certified
collection efficiencies stated herein. Minimum surface area of packing
to be 31 square feet per cubic foot.
Mist Eliminator:
A mist eliminator shall be provided to effectively remove entrained
water droplets prior to leaving the scrubber.
Access Panels:
Removable access panels for packing removal, spray nozzles and mist
eliminator maintenance shall be furnished. Transparent view parts
to allow for inspection of packing and spray nozzles are also standard.
Flow Meter:
A flow meter for indicating/adjusting fresh-water make-up will be
furnished. Dwyer instruments Series RM that clearly indicates design
flow on scale will be utilized.
Pressure
Gauge: All Duall fume scrubbers are supplied with a pressure
gauge to monitor pressure differential across the filter packing.
The Duall specified gauge would be a Dwyer Instruments Series 2000
Magnehelic, or equal.
Options
- Factory
hydrostatic and pressure testing.
- Pre-purchase
stack testing for NOx.
- Pre-purchase
slip stream pilot scrubbing and performance testing.
- CEM monitoring
and chemical feed integration.
- Performance
testing.
- ANSI horizontal
recirculation pumps.
- Auxiliary
pump and fan systems.
- Air diaphragm
chemical feed pumps.
- Ejector
for draft inducement up to 10,000 SCFM.
- PLC and
operator interface.
Complete
Electrical Control Systems
- Integral
chemical feed controls
- Motor starter
panels and/or MCC options.
- Alarm system
with interlocks.
- NEMA 4 control
cabinets.
- Chemical
usage and NOx charting or trending.
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