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EXHAUST
GAS SCRUBBERS
Scrubbers shall be designed for specified collection-removal efficiency
of air contaminants arising from the processes listed herein. Collection
efficiencies shall apply to the unit as a whole, including mist
eliminators downstream of the packing. Overall mass collection efficiency
shall be ___% or better at design gas flow.
The collection
efficiencies shall be achieved with a scrubbing solution waste flow
rate of not more than 0.7 gallons per minute per thousand (1,000)
cubic feet per minute of gas flow, and pressure drop across the
entire scrubber unit including the mist eliminator of not more than
2.5 inches water column.
Corrosion
Resistance:
- Scrubbers,
including all internals and appurtenances, shall be completely
resistant to chemical corrosion from the process chemicals listed
herein and shall carry a warranty against corrosion-induced failure
for one year after initial start-up.
- Scrubber
housings shall be constructed of Type ll, Grade 1, high-impact
polyvinyl chloride (PVC)* conforming to ASTM D 1784-69 Cell 1433D.
Outdoor installation shall be white PVC for UV resistance.
Base: Each
scrubber shall be complete with a corrosion resistant coated steel
base of sufficient strength to make the unit self-supporting when
wet.
Scrubber
Piping:
- Furnish
all scrubber internal piping necessary for recirculation of scrubbing
solution such that installer need only make single external piping
connections for scrubbing solution supply and return. Piping shall
be polyvinyl chloride (PVC)*. Wherever possible, piping shall
be installed at the factory. Interior piping to be removable through
access doors for maintenance.
- Spray nozzles
shall be full cone non-clogging type of sufficient quantity to
insure complete coverage of the packing face. On horizontal scrubbers,
overhead spray headers shall be provided to prevent channeling
of the
gas stream.
Pumps:
Recirculation pumps shall be vertical sealless centrifugal chemical
duty type, constructed of materials completely resistant to corrosion
from all contaminants listed herein. Pump motors shall be single-speed,
NEMA Design B, Class-B insulated, 230/460 volts, 3-phase, 60-hertz.
All external pump and drive components shall be of corrosion-resistant
construction or otherwise epoxy- coated. Pumps shall be
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securely
mounted to sump box or remote tank. Pumps shall be sized to handle
a minimum of 40 TDH on self-contained and 70 TDH on remote recirculation
systems.
Remote
Recirculation Tanks: If required, each scrubber will be furnished
with a remote recirculation tank to be constructed of PVC*. Fittings
will be provided on the tank for pump suction, overflow, and drain.
Tanks shall be of sufficient capacity and structural rigidity for
intended service. Tank freeboard above the overflow connection shall
be of sufficient volume to contain liquid volume suspended in supply
and return pipes and scrubbers. Recirculation pumps shall be mounted
on top of tank. Pipe and fittings necessary for connection of
pump suction to tank will be furnished.
Scrubber
Packing: The scrubber packing shall be resistant to corrosion
from all contaminants listed herein. Packing shall be non-clogging,
non-nesting and of such design and bed depth as to achieve certified
collection efficiencies stated herein. Minimum void volume of packing
to be 93%.
Mist
Eliminator: A mist eliminator shall be provided to effectively
remove entrained water droplets prior to leaving the scrubber.
Access
Panels: Removable access panels for packing removal and spray
nozzle maintenance shall be furnished. Transparent view ports
to allow for inspection of packing and spray nozzles are also standard.
Flow
Meter: A flow meter for indicating/adjusting fresh-water make-up
will be furnished. Dwyer instruments Series RM that clearly indicates
design flow on scale will be utilized.
Pressure
Gauge: All Duall fume scrubbers are supplied with a pressure
gauge to monitor pressure differential across the filter packing.
The Duall specified gauge would be a Dwyer instruments Series 2000
Magnehelic, or equal.
OPTIONAL
CONTROL PACKAGES
Chemical Addition Control Package: The Duall chemical addition
control system consists of a weathertight, corrosionproof enclosure
containing an analyzer, prewired chemical feed pump and weather-protected
terminal block. Enclosure can be mounted on any vertical surface.
A heavy-duty industrial probe with a 10-ft. lead wire is supplied,
along with two 10-ft. lengths of vinyl tubing to connect the feed
pump.
Motor
Control Package: A motor starter panel with fused disconnect
is available for start-stop motor control. Standard panel includes
fan and recirculation pump control, based on 460 volt / 3 Ph / 60
Hz. power supply.
| *Optional
corrosion-resistant materials are: |
Fiberglass
CPVC |
Stainless Steel
Dual Laminate Fiberglass |
Polyethylene
Polypropylene |
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